DF-100Ti 数控½床系统
用 户 手 册
南京达风数控技术有限公司
（第二版）
DF-100Ti ½床数控系统½用手册
南京达风数控技术
第一章 概述
·················································································································· 9
第二章 编程篇
············································································································ 13
2.1
编程概要
······································································································· 13
2.1.1
½定义
································································································ 13
2.1.2
机械原点·····························································································
13
2.1.3
工件坐标系设定·················································································
13
2.1.4
直径指定和半径指定
········································································· 17
2.1.5
坐标单½及范围·················································································
17
2.1.6
编程坐标值·························································································
18
2.1.7
初态，模态·························································································
18
2.1.8
插补功½·····························································································
19
2.1.9
进给功½·····························································································
20
2.1.10
切削速度—主½功½
······································································· 21
2.1.11
各种加工时选用的刀具——刀具功½············································
21
2.1.12
各种功½操½指令——辅助功½
··················································· 22
2.1.13
刀具补偿功½···················································································
22
2.2 G功½ ············································································································· 22
2.2.1
定½（G00）······················································································
24
2.2.2
直线插补（G01）
·············································································· 25
2.2.3
倒角功½·····························································································
26
2.2.4
圆弧插补（G02，G03）
··································································· 28
2.2.5
暂停或准停（G04）
·········································································· 31
2.2.6
自动返回机械零点（G28）
······························································ 32
2.2.7
自动返回程序零点（G26）
······························································ 33
2.2.8
跳段功½（G31）
（该功½需要用户订货时指定）
························· 33
2.2.9
单刀螺纹（G32）
··············································································· 34
2.2.10
刚性攻丝（G33）
············································································ 36
2.2.11
变螺距螺纹切削（G34）
································································ 37
2.2.12
螺纹切削单一循环（G92）
···························································· 37
2.2.13
复合型螺纹切削循环（G76）
························································ 40
2.2.14
公制螺纹切削复合循环（G86）
···················································· 43
2.2.15
英制螺纹切削复合循环（G87）
···················································· 45
2.2.16
刀尖半径补偿（G40，G41，G42）···············································
45
1
DF-100Ti ½床数控系统½用手册
南京达风数控技术
2.2.17
坐标系设定（G50）
········································································ 45
2.2.18
每分进给（G98）
············································································ 45
2.2.19
每½进给（G99）
············································································ 46
2.2.20
恒线速控制（G96，G97）
····························································· 46
2.2.21
外圆，内圆½削循环（G90）
························································· 47
2.2.22
端面½削循环（G94）
····································································· 51
2.2.23
端面深孔加工循环（G74）
···························································· 54
2.2.24
外圆/内圆切½/割断循环（G75）
·················································· 56
2.2.25
外圆/内圆粗½循环（G71）
···························································· 57
2.2.26
端面粗½循环（G72）
····································································· 61
2.2.27
精加工循环（G70）
········································································ 64
2.2.28
固定循环½用其他说明事项：
························································ 65
2.3
主½功½(S功½)···························································································
65
2.3.1
主½速度指令·····················································································
65
2.4
刀具刀补功½
······························································································· 66
2.4.1
换刀过程（电动回½刀架）
····························································· 66
2.4.2
换刀相关参数·····················································································
67
2.4.3
刀补功½·····························································································
68
2.4.4
试切对刀·····························································································
68
2.5
辅助功½
······································································································· 68
2.5.1 M00——暂停 ······················································································ 69
2.5.2 M01——条件暂停 ·············································································· 70
2.5.3 M30——程序结束 ·············································································· 70
2.5.4 M03——主½正½ ·············································································· 70
2.5.5 M04——主½反½ ·············································································· 71
2.5.6 M05——主½停止旋½ ······································································ 71
2.5.7 M08 M09——冷却液控制 ·································································· 73
2.5.8 M10 M11——工件夹紧，松开控制 ·················································· 73
2.5.9 M78 M79——尾座进，尾座退控制 ·················································· 73
2.5.10 M20，M21，M22——输出口信号控制·········································· 73
2.5.11 M31——工件计数 ············································································ 74
2.5.12 M32 M33——润滑供油开，供油停 ················································ 74
2.5.13 M91 M92——程序跳½指令 ···························································· 74
2
DF-100Ti ½床数控系统½用手册
南京达风数控技术
2.5.14 M98 M99——子程序调用及子程序返回 ········································ 75
2.5.16 M35
——自动重复上料功½···························································
76
2.5.17
辅助机½代码调用子程序
······························································· 76
2.6
程序的构成
··································································································· 77
2.6.1
程序
···································································································· 77
2.6.2
程序名
································································································ 79
2.6.3
程序段号·····························································································
79
2.6.4
字和地址·····························································································
79
2.6.5
程序结束·····························································································
80
2.7
自动加减速
··································································································· 80
2.7.1
程序段拐角处的速度控制
································································· 81
第三章 操½篇
············································································································ 83
3.1
操½面板说明
······························································································· 83
3.1.1
显示和操½面板·················································································
83
3.1.2
页面显示选择用按键
········································································· 83
3.2
½½显示画面
······························································································· 88
3.3
安全操½
······································································································· 92
3.3.1
急停
···································································································· 92
3.3.2
超程
···································································································· 93
3.3.3
报警处理·····························································································
93
3.4
手动操½
······································································································· 93
3.4.1
手动返回机床零点·············································································
93
3.4.1.1
操½方法
································································································· 93
3.4.1.2
返回机床零点的相关参数意义和注意事项···········································
94
3.4.2
手动连续进给操½·············································································
95
3.4.2.1
操½方法
································································································· 95
3.4.2.2
手动快速进给设定··················································································
95
3.4.3
增量进给·····························································································
96
3.4.4
手½进给·····························································································
96
3.4.5
返回程序零点·····················································································
96
3.4.6
手动辅助机½操½·············································································
97
3.5
自动运行
······································································································· 98
3.5.1
运行方式·····························································································
98
3
DF-100Ti ½床数控系统½用手册
南京达风数控技术
3.5.2
自动运½的执行·················································································
99
3.5.3
自动运½的停止···············································································
100
3.5.4
进给暂停和主½停止的顺序控制功½（三½开关功½）
············ 100
3.5.5
进给速度倍率调节···········································································
101
3.5.6
快速倍率调节···················································································
101
3.6
试运½
········································································································· 102
3.6.1
单段执行···························································································
102
3.7 MDI执行方式······························································································· 102
3.7.1
传统MDI方式···················································································
102
3.7.2
快捷MDI方式···················································································
103
3.8
程序存储、编辑··························································································
104
3.8.1
程序存储、编辑操½前的准备
······················································· 104
3.8.2
建立新程序·······················································································
105
3.8.3
程序名检索·······················································································
105
3.8.4
程序的删除·······················································································
106
3.8.5
删除全部程序···················································································
106
3.8.6
程序复制···························································································
106
3.8.7
程序的输出·······················································································
106
3.8.8
程序段号检索···················································································
106
3.8.9
字的插入、修改、删除
··································································· 107
3.8.9.1
将光标定½到要编辑的字上
································································ 107
3.8.9.2
字的插入
······························································································· 109
3.8.9.3
字的修改
································································································111
3.8.9.4
字的删除
·································································································111
3.8.10
存储程序的个数和存储容量
························································· 111
3.8.11
程序存储器信息显示
····································································· 111
3.9
刀具补偿
····································································································· 112
3.9.1
换刀时刀补的原理···········································································
114
3.9.2
刀补和工件坐标系建立的方法
······················································· 115
3.9.2.1
X向、Z向单独对刀 ·············································································115
3.9.2.2 X向、Z向同时记忆对刀 ········································································116
3.9.3
刀补修调（刀具磨损补偿）
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3.9.4
刀补清零···························································································
117
4
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