PS21767
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
30 Amperes/600 Volts
G
E
D
F
D
F
D
12 11 10
F
D
F
D
6 5 4
F
D
L
M
DETAIL "C"
TERMINAL
CODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
V
UFS
(U
PG
)
V
UFB
VP
1
(COM)
U
P
V
VFS
(V
PG
)
V
VFB
V
P1
(COM)
V
P
V
WFS
(W
PG
)
V
WFB
V
P1
(COM)
W
P
(U
NG
)
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
V
NO
U
N
V
N
W
N
F
O
CF
O
C
IN
V
NC
V
N1
(W
NG
)
(V
NG
)
N
W
N
V
N
U
W
V
U
P
NC
28 27 26 25 24 23 22 21 20 19 18 17 16
15 14 13
9 8 7
3 2 1
29
30
DETAIL "A"
DETAIL "B"
J
K
N
P
S
T
B
H
QR
P
HEATSINK
U SIDE
V
31
32
33
34
35
36
37
38
Z
Z
AA
AB
AB
C
A
AB
AB
AC
AD
W
X
AG
V
AL
AM
Y
DETAIL "D"
W
L
AQ
K
AE
AF
AN
AP
DETAIL "A"
AR
DETAIL "B"
AK
W
AU
AS
AG
AT
DETAIL "C"
AH
T
AH
T
DETAIL "D"
W
AJ
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£
Compact Packages
£
Single Power Supply
£
Integrated HVICs
£
Direct Connection to CPU
£
Reduced R
th
Applications:
£
Refrigerators
£
Air Conditioners
£
Small Servo Motors
£
Small Motor Control
Ordering Information:
PS21767 is a 600V, 30 Ampere
short pin DIP Intelligent Power
Module.
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
Rev. 07/07
Inches
2.07
1.22
1.81±0.008
0.07±0.008
0.77
0.17±0.008
0.08±0.019
0.61
0.09 Dia. x
0.1 Depth
0.13 Dia.
0.08
0.22
1.41±0.02
0.69
0.216
0.14
0.503
0.09
0.53
0.06
0.04
Millimeters
52.5
31.0
46.0±0.2
1.78±0.2
19.58
4.32±0.2
2.04±0.3
15.5
2.2 Dia. x
2.6 Depth
3.3 Dia.
2.0
5.6
35.9±0.5
17.7
5.5
3.5
12.78
2.2
13.5
1.5
1.0
Dimensions
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
AJ
AK
AL
AM
AN
AP
AQ
AR
AS
AT
AU
Inches
0.06
0.12
0.13±0.019
0.26±0.019
0.3±0.019
0.15±0.019
0.13
0.5
0.28
0.02
0.067
0.11
0.51
0.114
0.063
0.068
0.03
0.14 Dia.
0.145 Dia.
0° ~ 5°
0.078
0.023
Millimeters
1.55
3.1±0.1
3.3±0.3
6.6±0.3
7.62±0.3
3.95±0.3
3.25
12.7
7.1
0.5
1.7
2.8
13.0
2.9
1.6
1.75
0.75
3.5 Dia.
3.7 Dia.
1.96
0.6
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21767
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Storage Temperature
Case Operating Temperature (Note 1)
Mounting Torque, M3 Mounting Screws
Module Weight (Typical)
Heatsink Flatness (Note 2)
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T
C
≤
100°C).
**V
D
= 13.5 ~ 16.5V, Inverter Part, T
j
= 125°C, Non-repetitive, Less than 2µs
Symbol
T
j
T
stg
T
C
—
—
—
V
CC(prot.)
V
ISO
PS21767
-20 to 150
-40 to 125
-20 to 100
8.7
20
-50 to 100
400
2500
Units
°C
°C
°C
in-lb
Grams
µm
Volts
Volts
IGBT Inverter Sector
Collector-Emitter Voltage
Each Collector Current, ± (T
C
= 25°C)
Each Peak Collector Current, ± (T
C
= 25°C, Less than 1ms)
Supply Voltage (Applied between P-N
U
, N
V
, N
W
)
Supply Voltage, Surge (Applied between P-N
U
, N
V
, N
W
)
Collector Dissipation (T
C
= 25°C, per 1 Chip)
V
CES
I
C
I
CP
V
CC
V
CC(surge)
P
C
600
30
60
450
500
90.9
Volts
Amperes
Amperes
Volts
Volts
Watts
Control Sector
Supply Voltage (Applied between V
P1
-V
NC
, V
N1
-V
NC
)
Supply Voltage (Applied between V
UFB
-U
UFS
, V
VFB
-V
VFS
, V
WFB
-W
WFS
)
Input Voltage (Applied between U
P
, V
P
, W
P
-V
NC
, U
N
, V
N
, W
N
-V
NC
)
Fault Output Supply Voltage (Applied between F
O
-V
NC
)
Fault Output Current (Sink Current at F
O
Terminal)
Current Sensing Input Voltage (Applied between C
IN
-V
NC
)
V
D
V
DB
V
IN
V
FO
I
FO
V
SC
20
20
-0.5 ~ V
D
+0.5
-0.5 ~ V
D
+0.5
1
-0.5 ~ V
D
+0.5
Volts
Volts
Volts
Volts
mA
Volts
Note 1 – T
C
Measure Point
CONTROL TERMINALS
Note 2 – Flatness Measurement Position
18mm
18mm
GROOVE
+
IGBT CHIP
POSITION
FWDi CHIP
POSITION
–
MEASUREMENT POSITION
3.0mm
TC POINT
HEATSINK SIDE
HEATSINK
SIDE
–
+
HEATSINK
SIDE
POWER TERMINALS
Rev. 07/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21767
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage
Diode Forward Voltage
Inductive Load Switching Times
V
CE(sat)
V
EC
t
on
t
rr
t
C(on)
t
off
t
C(off)
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25°C
V
CE
= V
CES
, T
j
= 125°C
V
CC
= 300V, V
D
= V
DB
= 15V,
I
C
= 30A, T
j
= 125°C,
V
IN
= 0 – 5V, Inductive Load
V
D
= V
DB
= 15V, I
C
= 30A, V
IN
= 5V, T
j
= 25°C
V
D
= V
DB
= 15V, I
C
= 30A, V
IN
= 5V, T
j
= 125°C
-I
C
= 30A, V
IN
= 0V
—
—
—
0.70
—
—
—
—
—
—
1.60
1.70
1.50
1.30
0.30
0.50
1.50
0.40
—
—
2.10
2.20
2.00
1.90
—
0.80
2.10
0.60
1.0
10
Volts
Volts
Volts
µs
µs
µs
µs
µs
mA
mA
Control Sector
Circuit Current
V
D
= V
DB
= 15V
V
IN
= 0V
Fault Output Voltage
Short Circuit Trip Level*
Input Current
Supply Circuit Under-voltage
Protection
V
FOH
V
FOL
V
SC(ref)
I
IN
UV
DBt
UV
DBr
UV
Dt
UV
Dr
Fault Output Pulse Width**
ON Threshold Voltage
OFF Threshold Voltage
ON/OFF Threshold Hysteresis Voltage
t
FO
V
th(on)
V
th(off)
V
th(hys)
I
D
V
IN
= 5V
Total of V
P1
-V
NC
, V
N1
-V
NC
V
UFB
-U, V
VFB
-V, V
WFB
-W
Total of V
P1
-V
NC
, V
N1
-V
NC
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
V
SC
= 0V, F
O
Terminal Pull-up to 5V by 10kΩ
V
SC
= 1V, I
FO
= 1mA
V
D
= 15V
V
IN
= 5V
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
C
FO
= 22nF
Applied between
U
P
, V
P
, W
P
-V
NC,
U
N
, V
N
, W
N
-V
NC
—
—
—
—
4.9
—
0.43
1.0
10.0
10.5
10.3
10.8
1.0
—
0.8
0.5
—
—
—
—
—
—
0.48
1.5
—
—
—
—
1.8
2.3
1.4
0.9
7.00
0.55
7.00
0.55
—
0.95
0.53
2.0
12.0
12.5
12.5
13.0
—
2.6
—
—
mA
mA
mA
mA
Volts
Volts
Volts
mA
Volts
Volts
Volts
Volts
ms
Volts
Volts
Volts
* Short Circuit protection is only for the lower-arms. Please select the external shunt resistance such that the S
C
trip level is less than 2.0 times the current rating.
**Fault signal is output when the low-arms short circuit or control supply under-voltage protective function works. The fault output pulse-width, t
FO
, depends on the capacitance of C
FO
according to the following approximate equation: C
FO
= 12.2 x 10
-6
x t
FO
[F].
Rev. 07/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21767
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
Thermal Characteristics
Characteristic
Junction to Case*
Symbol
R
th(j-c)Q
R
th(j-c)D
Condition
Inverter IGBT (Per 1/6 Module)
Inverter FWDi (Per 1/6 Module)
Min.
—
—
Typ.
—
—
Max.
1.1
2.8
Units
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
V
D
V
DB
Control Supply Variation
Arm Shoot-through
Blocking Time
PWM Input Frequency
Allowable Minimum
Input Pulse Width
P
WIN(on)
**
P
WIN(off)
***
f
PWM
Below Rated
Current
Between Rated
Current and 1.7
Times Rated
Current
Between 1.7
Times and 2.0
Times Rated
Current
V
NC
Voltage Variation
Junction Temperature
V
NC
T
j
Between V
NC
-N
U
, N
V
, N
W
,
(Including Surge)
—
-20
—
125
°C
*-100 ~ +200 µm of thermally conductive grease should be applied evenly to the contact surface between the DIP-IPM and heatsink. R
th(c-f)
is determined by the thickness
and the thermal conductivity of the applied grease.
**The input signal with ON pulse less than P
WIN(on)
may make no response.
***DIP-IPM may make a delayed response (less than about 2µsec) or no response for the input signal with OFF pulse width less than P
WIN(off)
. Refer to About Delayed Response
Against Shorter Input OFF Signal than P
WIN(off
(P-side Only) and Recommended Wiring Around the Shunt Resistor for details about N-line inductance.
Symbol
V
CC
Condition
Applied between P-N
U
, N
V
, N
W
Applied between V
P1
-V
NC
, V
N1
-V
NC
Applied between V
UFB
-V
UFS
,
V
VFB
-V
VFS
, V
WFB
-V
WFS
—
For Each Input Signal,
T
C
≤
100°C
T
C
≤
100°C, T
j
≤
125°C
—
Min.
0
13.5
13.0
-1
2.0
—
0.3
1.5
3.0
Typ.
300
15.0
15.0
—
—
—
—
—
—
Value
400
16.5
18.5
1
—
20
—
—
—
Units
Volts
Volts
Volts
V/µs
µs
kHz
µs
µs
µs
dV
D
, dV
DB
t
DEAD
200V
≤
V
CC
≤
350V,
13.5V
≤
V
D
≤
16.5V,
13.0V
≤
V
DB
≤
18.5V,
-20°C
≤
T
C
≤
100°C,
N-Line
Wiring Inductance < 10nH
3.6
—
—
µs
-5.0
—
5.0
Volts
Delayed Response Against Shorter Input OFF Signal than P
WIN(off)
(P-side Only)
P-SIDE
CONTROL INPUT
INTERNAL
IGBT GATE
t2
OUTPUT
CURRENT IC
t1
Solid Line – OFF Pulse Width > PWIN(off): Turn ON time t1.
Dotted Line – OFF Pulse Width < PWIN(off): Turn ON time t2.
Rev. 07/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21767
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
Short Circuit Protection (Lower-arms Only with External Shunt Resistor and RC Filter)
A. Short Circuit Protection (Lower-arms Only with External Shunt Resistor and RC Filter)
LOWER-ARMS
CONTROL INPUT
PROTECTION
CIRCUIT STATE
INTERNAL IGBT GATE
A2
SC
A4
A8
SC REFERENCE VOLTAGE
SENSE VOLTAGE OF
THE SHUNT RESISTOR
FAULT OUTPUT FO
A5
CR CIRCUIT TIME CONSTANT DELAY
A1:
A2:
A3:
A4:
A5:
A6:
A7:
A8:
Normal operation – IGBT ON and carrying current.
Short Circuit current detection (SC trigger).
IGBT gate hard interruption.
IGBT turns OFF.
FO timer operation starts. The pulse width of the FO signal is set by the external capacitor CFO.
Input "L" – IGBT OFF.
Input "H"
IGBT OFF state in spite of input "H".
A6
SET
A7
RESET
A3
A1
OUTPUT CURRENT IC
Under-Voltage Protection (Lower-arm, UV
D
)
B. Under-Voltage Protection (Lower-arm, UVD)
CONTROL INPUT
PROTECTION
CIRCUIT STATE
SET
RESET
UVDr
RESET
CONTROL SUPPLY
VOLTAGE VD
B1
UVDt
B3
B4
B6
B2
OUTPUT CURRENT IC
FAULT OUTPUT FO
B7
B5
B1: Control supply voltage risinge – After the voltage level reaches UVDr, the drive circuit begins to
work at the rising edge of the next input signal.
B2 : Normal operation – IGBT ON and conducting current.
B3: Under-voltage trip (UVDt).
B4: IGBT turns OFF regardless of the control input level.
B5: FO operation starts.
B6: Under-voltage reset (UVDr).
B7: Normal operation – IGBT ON and conducting current.
Rev. 07/07
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